What is a Shelter Program?
Under ACE Shelter program, we basically “Shelter” your company in Mexico, by allowing you to operate under our legal permits and licenses. This system, allows your company to enjoy the benefits of manufacturing in a lower cost labor market, without the legal exposure and expense of operating in a foreign country. We handle all the human resource responsibilities, administration, facility leasing and legal issues, while you provide the technical expertise, equipment, raw materials and operational management.
What Protection do I have when I manufacture in a Foreign Country?
Since you will be contracting with our U.S. Company, you will have no legal exposure in Mexico and are protected under United States Jurisdiction. Same as you would have when operating in your own country.
What are the advantages of operating under a Shelter Program versus other manufacturing options?
Contract Manufacturing, is ideal for operations that require limited man hours, mature production cycle demand and limited control over production quality. Joint ventures are beneficial for companies that partner with domestic firms that have well established distribution channels in order to sell into the Mexican market. Wholly owned operations, are ideal for operations that require strict control of production processes. The Shelter program is the best option for companies that need to start offshore operations quickly and who want to concentrate on the technical aspects of producing their product and who wish to transfer the responsibility of non-core operations, to an experienced partner.
Can Ace Manufacture my product in Mexico?
ACE principal business is manufacturing support services and Shelter services; nevertheless, if you provide us with specific technical details of your product, we will search on your behalf for suitable contract manufacturers in Mexico.
Under the Shelter program, what are my responsibilities?
As an ACE customer, you perform the engineering, design, materials management, manufacturing and quality control of your product.
ACE, provides services in the following areas:
- Human resource management and day to day administration
- Payroll management service
- Accounting services
- Logistics management services
- Facilities management
- Local procurement of production supplies
- Environmental services
- Government and community affairs
- Information services
- Client courtesy service
- Consulting services
What about quality? My products need to be built to very specific standards
In Mexico, you will find a diverse base of companies: Electronics, fiber optics, computer components, medical, automotive, etc. As a matter of fact, some of the most sophisticated products being produced are manufactured in Mexico by a young, dynamic and highly skilled workforce. In addition to conscious line workers, Mexico has a large and growing pool of engineers, designers and administrators. No matter how complex or specific your production needs are, the workforce in Mexico, can meet and exceed your expectations.
How does Mexico regulatory system compare to other countries?
Relevant to manufacturing operations in Mexico, regulatory requirements exist in the areas of employment, importing, exporting, environmental, occupational health and safety, and income taxes. Mexican laws that regulate these areas are substantially different from those of other countries. However, the Mexican government has made significant improvements to clarify its laws and provides effective mechanisms and processes for manufacturing companies to have access to information, request authorizations or permits and to obtain assistance when needed.
Aren’t other countries more attractive for manufacturing than Mexico?
Some countries have superior competitive advantages in the production of certain items. Mexico is an excellent place to establish manufacturing for products for which, one or more of the following characteristics are evidenced.
- High engineering content
- Inability to automate process
- Intellectual property considerations
- Just in time production demands
- Inventory cost concern
- Stringent quality requirements
- Duty reduction needs
- High weight to price product ratio
- High level of interaction with US regulatory agencies
- Global customer base
- Political risk concerns
Haven’t costs in Mexico risen over the last few years?
Mexico’s economy has benefited as a result of both political and economic stability. Disciplined fiscal policy has kept inflation levels at historical lows and as a result, workers have made wage gains. Mexico is however competitive, when one considers all the costs that must be calculated when making an overall assessment of other offshore manufacturing options, some of these costs, are:
- The cost of lost intellectual property
- The cost of additional inventory of goods in transit over long distances
- The cost of implementing engineering changes
- The cost of additional safety stocks to insure uninterrupted supply
- The cost of expensive expedited shipments
- The cost of warranty claims, due to a new supplier long learning curve
- The cost of engineer visits or resident engineer to set manufacturing process right
- The cost of senior executive visits to set up operations or to straighten out relationships with managers and suppliers operating in a distant Asian business environment
- The cost of out of stock and lost sales caused by long lead times
- The cost of remainder goods or of scrapped stocks, ordered to a long range forecast that is never actually needed
- The potential cost of your supplier, becoming your competitor
- Connectivity costs of many sorts, in managing product hand-offs and information flows in highly complex supply chains across long distances in countries with different business practices
- The high cost of starting initial operations
How does ACE, bill its customers?
ACE invoices its customers market rates for leased industrial space, Ace invoices customers for costs incurred in Mexico (payroll, utilities, customs fee, transportation costs , Mexico purchases) on a straight “pass- through” basis (no markup) and rates are negotiated service fees, that is based on labor hours.